Powerful Tooth Excellent Transmission Rack

• Customization: Available
• Standard or Nonstandard: Standard
• Feature: Flame-Retardant, Anti-Static, Oil-Resistant, Cold-Resistant, Corrosion-Resistant, Heat-Resistant, Alkali-Resistant, Skid-Resistance, Wear-Resistant, Acid-Resistant, High Temperature-Resistance, Industrial Machinery Area
• Model NO.: FD-SG0020
• Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car, Industrial Machinery Area
• Surface Treatment: Baking Paint
• Material: Cast Iron
• Transmission Type: Planetary Gear Reducer + DC/AC Motor Combination
• Ratio Range: 5:1 - 200:1 (Customizable)
• Max Output Torque: 50n·m - 500n·m (Model - Dependent)
• Mounting Methods: Flange Mount (4 - M6 Holes) / Shaft Mount (with L
• Service Life: 10,000 Hours (L10 Life at 20% Load)
• Transport Package: Custom Wooden Box + Metal Support Frame
• Specification: The module is 3mm, the number of teeth is 20, the
• Trademark: feida
• Origin: Quanzhou
• HS Code: 1601002090
• Production Capacity: 1000000
• Package Size: 10.00cm * 28.00cm * 28.00cm
• Package Gross Weight: 10.000kg

Product Description

 

 

I. Product Overview

As a key component in the field of mechanical transmission, the rack is mainly used to convert rotary motion into linear motion or vice versa. The racks produced by our company are manufactured using advanced processes and high-quality materials. They possess advantages such as high precision, high load-bearing capacity, and long service life, and can be widely applied in various industrial scenarios.

II. Product Parameters

Parameter Name	Details
Material	45# steel, 40Cr, stainless steel (other materials can be customized)
Module	0.5 - 10mm (standard series), special modules can be customized
Tooth Shape	Straight teeth, helical teeth (select according to requirements)
Accuracy Grade	Grade 4 - 8 in GB/T 10095.1 - 2008 (default is Grade 6, can be adjusted as needed)
Length Range	500mm - 6000mm (standard length, non-standard lengths can be customized)
Surface Treatment	Quenching, tempering, blackening, galvanizing, nickel plating (selected according to the use environment and customer requirements)

 

 

 

III. Performance Characteristics

1. High Precision: The strict processing technology ensures high tooth shape accuracy and small pitch error, achieving smooth and precise transmission, effectively reducing vibration and noise during equipment operation.

1. High Load-bearing Capacity: High-quality steel is selected, and through a reasonable heat treatment process, the rack has excellent strength and toughness, capable of withstanding large loads and suitable for heavy-duty working conditions.

1. Long Service Life: Advanced surface treatment technology enhances the wear resistance and corrosion resistance of the rack, reducing losses caused by wear and corrosion, extending the service life of the product, and reducing equipment maintenance costs.

1. Strong Interchangeability: Produced in strict accordance with standards, the product has good interchangeability, facilitating customers to replace during equipment maintenance and upgrading, and improving equipment maintenance efficiency.

IV. Application Scenarios

1. Machine Tool Equipment: Used for the linear feed of the workbench and the movement of the tool holder in machine tools, achieving precise position control and motion transmission, ensuring machining accuracy.

1. Automated Production Lines: In automated assembly, handling and other production lines, the rack cooperates with the gear to provide stable linear motion for various actuators, improving production efficiency.

1. Automobile Manufacturing: Widely used in conveyor equipment, inspection equipment in automobile production lines, and the steering system of automobiles, meeting the high-precision and high-reliability requirements in the automobile manufacturing process.

1. Logistics and Warehousing: Equipment such as stackers and shuttle cars in automated stereoscopic warehouses rely on rack transmission to achieve fast and accurate goods handling and storage.

1. Construction Machinery: For example, the telescoping of the boom of a crane and the movement of the working device of an excavator. The rack can still reliably transmit power in harsh working environments, ensuring the normal operation of construction machinery.

V. Production Process

1. Raw Material Procurement: Strictly screen high-quality steel suppliers to ensure that the quality of raw materials meets national standards and customer requirements.

1. Forging: The die forging process is adopted to make the internal structure of the steel more compact and improve the comprehensive mechanical properties of the rack.

1. Machining: High-precision CNC machining equipment is used to perform turning, gear milling, grinding and other processing procedures on the rack to ensure the dimensional accuracy and tooth shape accuracy of the rack.

1. Heat Treatment: According to the material and use requirements, heat treatment processes such as quenching and tempering are carried out to improve the hardness, strength and wear resistance of the rack.

1. Surface Treatment: Select appropriate surface treatment methods, such as blackening, galvanizing, nickel plating, etc., to enhance the corrosion resistance of the rack and extend its service life.

1. Quality Inspection: Strict quality inspections are carried out in all links of the production process, including raw material inspection, process inspection and finished product inspection, to ensure that the product quality meets the standards.