Industrial - Grade High - Precision Wear - Resistant Spur Gear Assembly

• Customization: Available
• Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Industrial Machinery Area
• Hardness: Hardened Tooth Surface
• Model NO.: FD-SG0020
• Gear Position: Internal Gear
• Manufacturing Method: Cast Gear
• Toothed Portion Shape: Spur Gear
• Material: Stainless Steel
• Type: Circular Gear
• Transmission Type: Planetary Gear Reducer + DC/AC Motor Combination
• Ratio Range: 5:1 - 200:1 (Customizable)
• Max Output Torque: 50n·m - 500n·m (Model - Dependent)
• Mounting Methods: Flange Mount (4 - M6 Holes) / Shaft Mount (with L
• Service Life: 10,000 Hours (L10 Life at 20% Load)
• Transport Package: Custom Wooden Box + Metal Support Frame
• Specification: The module is 3mm, the number of teeth is 20, the
• Trademark: Jinjiang Feida
• Origin: Fujian Quanzhou
• HS Code: 1601002090
• Production Capacity: 1000000
• Package Size: 28.00cm * 28.00cm * 24.00cm
• Package Gross Weight: 10.000kg

Product Description

I. Product Overview

Our Spur Gears are meticulously designed and manufactured transmission components that play a crucial role in various mechanical systems with high precision and excellent performance. Spur gears have a straight-tooth structure, where the teeth are parallel to the gear axis, enabling smooth and efficient power transmission. They are essential basic components for numerous mechanical devices.

II. Product Features

1. High-Precision Manufacturing: Advanced processing techniques and precision equipment are adopted to ensure that the gear tooth profile accuracy reaches the leading level in the industry. The tooth profile error is controlled within a very small range, guaranteeing smoothness during the transmission process, effectively reducing vibration and noise, and extending the service life of the equipment.

1. High-Quality Materials: High-strength and wear-resistant high-quality alloy steel materials are selected for manufacturing. This material undergoes special heat treatment processes and has excellent mechanical properties. It not only has high hardness and good toughness but also strong fatigue resistance, capable of withstanding high loads and long-term operation and still operating stably under harsh working conditions.

1. High Transmission Efficiency: The straight-tooth design makes the tooth surface contact stress evenly distributed during the meshing process of spur gears, with a transmission efficiency of over [X]%. Compared with other types of gears, it can more effectively transfer the input power to the output end, reducing energy loss and saving energy costs for equipment operation.

1. Standardized Design: It is designed and produced in strict accordance with relevant international and domestic standards. The product specifications are complete, covering different parameter combinations such as module, number of teeth, and face width, which can meet various conventional and special transmission requirements. At the same time, the standardized design facilitates the interchangeability with gear products of other brands, making it convenient for equipment maintenance and upgrading.

III. Application Areas

1. Industrial Machinery: Widely used in various industrial equipment such as machine tools, textile machinery, printing machinery, and packaging machinery. In the feed system and spindle drive system of machine tools, spur gears can accurately transmit power to ensure the machining accuracy of machine tools; in textile machinery, spur gears ensure the uniform transportation of yarns and the high-quality weaving of fabrics; printing machinery and packaging machinery rely on spur gears to achieve the precise transportation of materials such as paper and film and the efficient operation of equipment.

1. Automobile Manufacturing: Key parts of automobiles such as transmissions, differentials, and engine timing systems are inseparable from spur gears. In the transmission, spur gears achieve different vehicle speeds through different tooth ratios; the spur gears in the differential coordinate the rotational speeds of the left and right wheels to ensure the stability of the vehicle during turning; the spur gears in the engine timing system precisely control the opening and closing of valves to ensure the normal operation of the engine.

1. Aerospace: Spur gears play a vital role in important components of aircraft such as engines, landing gear retraction and extension systems, and flight control systems. Due to the extremely high requirements for the reliability and accuracy of components in the aerospace field, our spur gears can meet the working requirements of aerospace equipment in extreme environments with their excellent performance and quality, providing reliable guarantee for flight safety.

1. Household Appliances: Spur gears are also often used in the transmission systems of household appliances such as washing machines, dryers, and dishwashers. Spur gears in these household appliances transfer the power of the motor to various working parts, driving the rotation of the drum, the stirring of the impeller, etc., providing stable power for the efficient operation of household appliances.

IV. Technical Parameters

Parameter Name	Parameter Range
Module	[Minimum Module] - [Maximum Module]
Number of Teeth	[Minimum Number of Teeth] - [Maximum Number of Teeth]
Face Width	[Minimum Face Width] - [Maximum Face Width] mm
Pressure Angle	[Specific Pressure Angle Degrees] °
Accuracy Class	[Specific Accuracy Class, such as Grade 6 or Grade 7 in the ISO standard]
Material	[Specific Alloy Steel Grade, such as 40Cr, 20CrMnTi, etc.]

 

 

 

V. Customization Services

We deeply understand that different customers have diverse requirements for spur gears in practical applications, so we provide comprehensive customization services. Whether you need spur gears with special modules, numbers of teeth, tooth profiles, or have special requirements for materials and surface treatments, our professional technical team will work closely with you to conduct personalized design and manufacturing according to your specific needs, ensuring to provide you with the most suitable transmission solutions.

VI. Quality Assurance

We have established a complete quality management system, strictly controlling every link from raw material procurement to product processing, assembly, and inspection to ensure that the product quality meets relevant international and domestic standards. All spur gear products undergo strict performance tests and quality inspections before leaving the factory, providing you with reliable and stable products. At the same time, we provide high-quality after-sales service. If you encounter any problems during use, we will solve them in a timely manner, giving you no worries.

Choosing our Spur Gears means choosing an efficient and reliable power transmission solution, providing strong power for your mechanical equipment and helping your business thrive!