High Torque Spline Shaft for Precision Engineering Applications

• Customization: Available
• Application: Aerospace Industry, Agricultural Equipment, Automotive Industry, Construction Industry, Marine Industry, Medical Industry, Robotics Industry, Industrial Machinery Area
• Certification: CE, EPA, GS, ISO9001, RoHS, Industrial Machinery Area
• Model NO.: FD-SG0020
• Corrosion Resistance: High Corrosion Resistance
• Journal Diameter Dimensional Accuracy: IT01-IT5
• Journal Relative Position Accuracy: 0.001-0.005mm
• Journal Surface Roughness: 0.63-0.16μm
• Material: Alloy Steel
• Number of Splines: 10 Splines
• Surface Treatment: Black Oxide Coating
• Tolerance Class: IT6
• Type: Helical Spline Shaft
• Transmission Type: Planetary Gear Reducer + DC/AC Motor Combination
• Ratio Range: 5:1 - 200:1 (Customizable)
• Max Output Torque: 50n·M - 500n·M (Model - Dependent)
• Mounting Methods: Flange Mount (4 - M6 Holes) / Shaft Mount (with Lo
• Service Life: 10,000 Hours (L10 Life at 20% Load)
• Transport Package: Custom Wooden Box + Metal Support Frame
• Specification: The module is 3mm, the number of teeth is 20, the
• Trademark: Jinjiang Feida
• Origin: Quanzhou
• HS Code: 1601002090
• Production Capacity: 1000000
• Package Size: 10.00cm * 28.00cm * 28.00cm
• Package Gross Weight: 10.000kg

Product Description

 

1. Product Overview

A spline shaft is a specialized mechanical transmission component crafted with precision. It employs longitudinal keyways along its shaft surface to interlock seamlessly with matching hub keyways, thereby facilitating torque transmission and synchronous rotation. Certain designs also provide for axial sliding (such as those found in gearbox gears), delivering high load capacity, excellent centering, and precise guidance.

2. Core Parameters & Classification

1. Main Types & Features

Type	Tooth Shape	Features	Application Scenarios
Straight Spline Shaft	Rectangular teeth	Multi-tooth load-bearing, low stress concentration, easy to machine, high precision	Automotive, machine tools, agricultural machinery
Involute Spline Shaft	Involute teeth	Automatic centering, uniform tooth stress, high strength, long service life	Heavy-duty equipment, aerospace, large machinery

2. Basic Parameters

Item	Parameter Range	Note
Material	40Cr, stainless steel, aluminum alloy, titanium alloy, etc.	Commonly used: 40Cr (quenched to HRC 45-50)
Number of Teeth	6-40 teeth (common: 6, 12, 16, 25 teeth)	Light/medium series standards
Centering Method	OD centering, ID centering, tooth side centering	Straight splines often use OD centering
Module	1-10 mm	Common for involute splines

3. Processing Technology Comparison

Process	Equipment	Precision	Efficiency	Application Scenarios
Hobbing	Spline hob + milling/gear hobbing machine	High	High	Mass production (internal/external splines)
Milling	Universal milling machine + forming cutter	Medium-low	Low	Prototypes/small batches (rough machining)
Grinding	Spline grinding machine + forming wheel	Highest	Medium	Hardened splines/high-precision ID centering
Cold Forming	Special cold heading machine	Medium-high	High	High material utilization (plastic deformation)

4. Typical Product Specifications

1. Straight Spline Shaft (Examples)

Model	OD (mm)	ID (mm)	Teeth	Length (mm)	Application
6-25-100	25	20	6	100	Automotive drive shaft
12-35-200	35	30	12	200	Machine tool gearbox

2. Involute Spline Shaft (Examples)

Module	Pressure Angle	Teeth	Precision Grade	Application Scenarios
2	30°	24	IT6-IT7	Aircraft engine transmission

5. Application Fields

1. Automotive: Serving as critical components in gearbox shafts, steering system shafts, and half-shafts
2. Machine Tools: Utilized in lead screws and dividing head shafts
3. Aerospace: Integral to engine drive shafts and landing gear components
4. Industrial Equipment: Essential for reducers, conveyors, and hydraulic systems
5. Special Scenarios: Telescopic spline shafts tailored for specific uses, such as off-road vehicle drive shafts

6. Quality & Testing

• Heat Treatment: Includes quenching and tempering, achieving surface hardness of HRC 45-50 while preserving core toughness
• Testing Items: Rigorous checks for tooth profile accuracy, concentricity, surface roughness, and torque capacity
• Standards: Adheres strictly to GB/T 1144 for straight splines and GB/T 3478 for involute splines

7. Customization Services

Support tailored, non-standard customization for:

• Materials: Options include stainless steel, aluminum alloy, and more
• Dimensions: Customizable to extra-long shafts (up to 1800 mm) and micro shafts (up to 10 mm)
• Surface Treatment: Specialized finishes such as chrome plating, zinc plating, and black oxide available

Note: The mentioned parameters serve as general guidelines, with specific products being customizable based on equipment needs

 

 

 

 

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