Precision Gear Shaft for 38CNC-2A1s Pipe Bending Machines

• Customization: Available
• Application: Aerospace Industry, Agricultural Equipment, Automotive Industry, Construction Industry, Marine Industry, Medical Industry, Robotics Industry, Industrial Machinery Area
• Certification: CE, EPA, GS, ISO9001, RoHS, Industrial Machinery Area
• Model NO.: FD-SG0020
• Corrosion Resistance: High Corrosion Resistance
• Journal Diameter Dimensional Accuracy: IT01-IT5
• Journal Relative Position Accuracy: 0.001-0.005mm
• Journal Surface Roughness: 0.63-0.16μm
• Shaft Type: Crankshaft
• Strength: High Strength
• Surface Finish: Anodized
• Tolerance: Precision Tolerance
• Transmission Type: Planetary Gear Reducer + DC/AC Motor Combination
• Ratio Range: 5:1 - 200:1 (Customizable)
• Max Output Torque: 50n·M - 500n·M (Model - Dependent)
• Mounting Methods: Flange Mount (4 - M6 Holes) / Shaft Mount (with Lo
• Service Life: 10,000 Hours (L10 Life at 20% Load)
• Carbon Steel: High Strength, Low Cost, Suitable for General Tran
• Alloy Steel: Wear-Resistant and Fatigue-Resistant, Ideal for Hi
• Transport Package: Custom Wooden Box + Metal Support Frame
• Specification: The module is 3mm, the number of teeth is 20, the
• Trademark: Jinjiang Feida
• Origin: Quanzhou
• HS Code: 1601002090
• Production Capacity: 1000000
• Package Size: 10.00cm * 28.00cm * 28.00cm
• Package Gross Weight: 10.000kg

Product Description

 

 

Product Classification and Core Parameters: Delve into the refined categorization of our cutting-edge Servo Pipe Bending Machine Gear Shaft, a testament to precision and reliability, perfectly compatible with the renowned 38CNC-2A1S model.

Product Type	Material	Module Range	Precision Grade	Application Scenarios	Minimum Order Quantity
Spur Gear Shaft	45# Steel	1 - 8mm	ISO Grade 9	Low-speed transmission equipment	10 pieces
Helical Gear Shaft	20CrMnTi	1 - 6mm	ISO Grade 7	Motors, reducers	20 pieces
Worm Gear Shaft	40Cr	0.5 - 4mm	ISO Grade 8	Lifting equipment, self-locking mechanisms	15 pieces
Custom Non-standard Shaft	Specifiable	0.5 - 12mm	Machined according to drawings	Special machinery, DIY equipment	5 pieces

Product Advantages Comparison (vs Competitors): Discover the remarkable edge of Jinjiang Feida Machinery Co., Ltd's Servo Pipe Bending Machine Gear Shaft, engineered to outshine competitors through superior craftsmanship and unmatched performance.

Comparison Items	Our Products	Ordinary Manufacturers
Price	15% - 20% lower than the market price (no middlemen)	30% channel markup included
Delivery Time	7 days for standard parts, 15 days for custom parts	20 - 30 days
Processing Range	Diameter Φ5 - Φ300mm, length 50 - 2000mm	Only capable of producing conventional sizes of Φ20 - Φ100mm
Surface Treatment	Quenching/Blackening/Zinc plating (optional)	Only provide ordinary blackening
After-sales Service	7-day no-questions-asked return and exchange, lifetime maintenance guidance	No return and exchange service

Production Process and Equipment: Witness the meticulous journey of innovation, where state-of-the-art technology meets expert craftsmanship in creating the Servo Pipe Bending Machine Gear Shaft.

Core Production Process: Uncover the heart of our manufacturing excellence with a step-by-step guide through the intricate core production processes unique to our Servo Pipe Bending Machine Gear Shaft.

1. Cutting: Precision is paramount, and our cutting process utilizes the latest in CNC technology to ensure exactitude.: CNC sawing machine cutting (error ±0.1mm): Achieve unparalleled accuracy with our CNC sawing machine, delivering precise cuts with a minimal error margin of ±0.1mm.
2. Rough Turning: Lay the foundation of perfection with our rough turning process, setting the stage for advanced engineering excellence.: CJK6140 CNC lathe (shaft diameter tolerance ±0.05mm): Experience precision crafting as our CJK6140 CNC lathe carves with a shaft diameter tolerance of an impeccable ±0.05mm.
3. Gear Processing: Enter the realm of gears, where precision meets durability to create components that stand the test of time.:
   1. Spur gears: Y3150E hobbing machine (module 1 - 8mm): Our Y3150E hobbing machine expertly crafts spur gears with modules ranging from 1 to 8mm, ensuring robust performance.
   2. Worms: SK7725 CNC worm grinding machine (lead accuracy ±0.02mm): The SK7725 CNC worm grinding machine delivers impeccable lead accuracy at ±0.02mm, producing worms of unmatched precision.
4. Heat Treatment: Elevate durability through our heat treatment process, solidifying the gear's strength and resilience.: Box furnace quenching (hardness HRC 45 - 50): Our box furnace quenching method guarantees a hardness range of HRC 45-50, enhancing the longevity of each component.
5. Fine Grinding: The final polish in our fine grinding process achieves a flawless finish, epitomizing our commitment to perfection.: M1432B cylindrical grinder (surface roughness Ra0.8): Using the M1432B cylindrical grinder, we attain surface roughness up to Ra0.8, ensuring a smooth and refined finish.

Equipment List: Explore the comprehensive suite of advanced machinery that harmonizes to craft the exceptional Servo Pipe Bending Machine Gear Shaft.

Equipment Name	Model	Quantity	Processing Capacity
CNC Lathe	CJK6140	8 units	Maximum processing length 1500mm
Hobbing Machine	Y3150E	5 units	Gear diameter ≤500mm
Worm Grinding Machine	SK7725	3 units	Worm diameter ≤200mm
Heat Treatment Furnace	RJX - 90 - 9	2 units	Single - time processing capacity 500kg

Customization Service Parameter Table: Tailor your experience with our detailed customization parameter table, designed to meet every unique demand with precision.

Customization Options	Description	Additional Fees
Material Upgrade	42CrMo (+12%)/Stainless steel 304 (+35%)	Based on material price difference
Precision Upgrade	ISO Grade 6 (+20%)	Fixed price increase
Surface Treatment	Chrome plating (+$25/piece)/Nitriding (+$40/piece)	Charged according to the process
Packaging Customization	Wooden box packaging (+$15/piece)/Laser marking (+$5/piece)	Charged according to requirements

Typical Application Scenarios: Envision the versatility and adaptability of our Servo Pipe Bending Machine Gear Shaft across a multitude of typical application scenarios.

Industry	Product Examples	Customer Cases
Agricultural Machinery	Tractor gearbox gear shafts	Shandong Agricultural Machinery Cooperative (purchases 500 pieces per month)
DIY Machinery	3D printer timing belt gear shafts	shop owners (repurchase weekly)
Food Machinery	Dough mixer worm shafts	Small food factories (customized corrosion - resistant models)
Woodworking Machinery	Engraving machine transmission gear shafts	Furniture factories (customized according to drawings)