Imagine that spur gears are not just the silently rotating parts in industrial machines. They are like vibrant mechanical elves. Every precise meshing of teeth is like a meticulously choreographed dance. Our creative spur gear kit opens up an exciting journey of mechanical exploration for you.
These spur gears come in a wide variety of specifications, with different modules, numbers of teeth, and pitch circle diameters. They are like a set of magical building blocks for the mechanical world. You can unleash your infinite creativity and combine them into various unique transmission structures. For example, build a simple gear clock. As the gears turn, time seems to be given a more vivid meaning. Or create a compact power transmission system and watch the power magically transfer between the gears, experiencing the charm of mechanical motion.
In terms of manufacturing processes, we use advanced hobbing and grinding technologies to make the tooth surfaces of each gear as smooth as a mirror. This not only ensures efficient and stable transmission but also reduces noise, as if these elves are playing quietly. In terms of materials, high - quality carbon steel and alloy steel are carefully selected. They are not only sturdy and durable but also can exhibit excellent performance in various scenarios. Whether it is for building a small desktop mechanical model or adding power to a creative invention, they can perfectly meet the requirements. Moreover, we also provide a detailed assembly guide and an inspiration manual. Even mechanical novices can easily get started and enjoy the fun of creation. Let's use these mechanical magic elves together to build our own wonderful mechanical world!
| Attribute |
Specification |
| Transmission Type |
Planetary gear reducer + DC/AC motor combination |
| Ratio Range |
5:1 - 200:1 (customizable) |
| Max Output Torque |
50N·m - 500N·m (model - dependent) |
| Speed Control |
Variable via VFD (0.1 - 3000 RPM) |
| Motor Power |
50W - 2kW (customizable) |
| Input Voltage |
DC 12V/24V/48V or AC 220V (switchable) |
Mechanical Parameters
| Attribute |
Specification |
| Output Shaft Types |
Spline shaft (minor diameter D1=15mm) / Flange (Φ50mm) / Coupling interface (8mm×8mm keyway) |
| Mounting Methods |
Flange mount (4 - M6 holes) / Shaft mount (with locking nut) |
| Gear Material |
20CrMnTi alloy steel (tooth hardness HRC58 - 62) |
| Housing Material |
High - strength aluminum alloy (anodized surface) |
| Protection Class |
Motor: IP65 / Reducer: IP67 |
| Service Life |
10,000 hours (L10 life at 20% load) |
Electrical Parameters
| Attribute |
Specification |
| Motor Types |
Permanent magnet synchronous / Stepper / AC induction (optional) |
| Encoder |
Incremental encoder (2500ppr) / Absolute encoder (optional) |
| Control Interface |
CANopen/Modbus/RS485 (customizable) |
| Insulation Class |
Class F (155ºC) |
| Efficiency |
85% - 92% (load - dependent) |
Dimensions & Weight
| Attribute |
Specification |
| Overall Dimensions |
120mm×80mm×100mm (base model) |
| Weight |
2.5kg - 15kg (varies by power/ratio) |
| Installation Space |
Minimum clearance: 150mm×120mm×150mm (recommended 20mm cooling gap) |
Certifications & Standards
| Attribute |
Specification |
| Compliance |
ISO 9001, ISO 13849 (machine safety), GB/T 3480.1 - 2015 (gear load capacity) |
| Test Reports |
Full documentation including torque, temperature rise, vibration, and life tests |
| Environmental |
RoHS, REACH |
Applications
| Industry |
Typical Uses |
| Industrial Automation |
CNC machine feed systems, textile winding devices, printing press drives |
| Logistics & Warehousing |
AGV drive wheels, AS/RS stacker cranes |
| New Energy Equipment |
Solar tracker drives, energy storage system lifting mechanisms |
| High - End Machinery |
Medical CT table rotation, precision positioning platforms for testing equipment |
Customization Services
| Service Type |
Description |
| Parameter Adjustment |
Customizable ratios, output shaft orientations, protection classes |
| Interface Adaptation |
Custom flanges, dedicated couplings, special cable interfaces |
| Software Support |
Integration of user - defined control algorithms (e.g., PID optimization) |
| Reverse Engineering |
Competitor analysis, drawing optimization, performance benchmarking |
Packaging & Delivery
| Attribute |
Specification |
| Packaging |
Shock - resistant wooden case with EPE foam + moisture - proof aluminum foil bag |
| Documentation |
User manual (with 3D installation drawings), wiring diagrams, factory test report, CE certificate |
| Lead Time |
Stock models: 3 working days / Custom models: 15 - 30 working days |
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