Imagine spur gears as more than just silently rotating parts in industrial machines. Visualize them as vibrant mechanical elves performing a meticulously choreographed dance with each precise meshing of teeth. Our innovative spur gear kit invites you on an exhilarating journey of mechanical exploration, where creativity knows no bounds.
These spur gears are available in a diverse range of specifications, featuring various modules, numbers of teeth, and pitch circle diameters. Think of them as magical building blocks of the mechanical universe, allowing your creativity to soar as you combine them into distinctive transmission structures. Construct a simple gear clock and observe as time gains vivid meaning with each turn of the gears. Or, create a compact power transmission system and witness the enchanting transfer of power, embodying the allure of mechanical motion.
Our manufacturing process employs cutting-edge hobbing and grinding technologies, ensuring each gear's tooth surfaces are as smooth as a mirror. This guarantees efficient and stable transmission, minimizing noise as if the mechanical elves are whispering. Constructed from high-quality carbon and alloy steel, these gears are robust and durable, performing exceptionally across various scenarios. Whether building a small desktop model or powering a creative invention, they meet every requirement perfectly. We also provide a comprehensive assembly guide and inspiration manual, enabling even novices to dive into the joy of creation effortlessly. Join us in harnessing these mechanical magic elves to craft a magnificent mechanical world of your own!
| Attribute |
Specification |
| Transmission Type |
Planetary gear reducer + DC/AC motor combination |
| Ratio Range |
5:1 - 200:1 (customizable) |
| Max Output Torque |
50N·m - 500N·m (model - dependent) |
| Speed Control |
Variable via VFD (0.1 - 3000 RPM) |
| Motor Power |
50W - 2kW (customizable) |
| Input Voltage |
DC 12V/24V/48V or AC 220V (switchable) |
Mechanical Parameters
| Attribute |
Specification |
| Output Shaft Types |
Spline shaft (minor diameter D1=15mm) / Flange (Φ50mm) / Coupling interface (8mm×8mm keyway) |
| Mounting Methods |
Flange mount (4 - M6 holes) / Shaft mount (with locking nut) |
| Gear Material |
20CrMnTi alloy steel (tooth hardness HRC58 - 62) |
| Housing Material |
High - strength aluminum alloy (anodized surface) |
| Protection Class |
Motor: IP65 / Reducer: IP67 |
| Service Life |
10,000 hours (L10 life at 20% load) |
Electrical Parameters
| Attribute |
Specification |
| Motor Types |
Permanent magnet synchronous / Stepper / AC induction (optional) |
| Encoder |
Incremental encoder (2500ppr) / Absolute encoder (optional) |
| Control Interface |
CANopen/Modbus/RS485 (customizable) |
| Insulation Class |
Class F (155ºC) |
| Efficiency |
85% - 92% (load - dependent) |
Dimensions & Weight
| Attribute |
Specification |
| Overall Dimensions |
120mm×80mm×100mm (base model) |
| Weight |
2.5kg - 15kg (varies by power/ratio) |
| Installation Space |
Minimum clearance: 150mm×120mm×150mm (recommended 20mm cooling gap) |
Certifications & Standards
| Attribute |
Specification |
| Compliance |
ISO 9001, ISO 13849 (machine safety), GB/T 3480.1 - 2015 (gear load capacity) |
| Test Reports |
Full documentation including torque, temperature rise, vibration, and life tests |
| Environmental |
RoHS, REACH |
Applications
| Industry |
Typical Uses |
| Industrial Automation |
CNC machine feed systems, textile winding devices, printing press drives |
| Logistics & Warehousing |
AGV drive wheels, AS/RS stacker cranes |
| New Energy Equipment |
Solar tracker drives, energy storage system lifting mechanisms |
| High - End Machinery |
Medical CT table rotation, precision positioning platforms for testing equipment |
Customization Services
| Service Type |
Description |
| Parameter Adjustment |
Customizable ratios, output shaft orientations, protection classes |
| Interface Adaptation |
Custom flanges, dedicated couplings, special cable interfaces |
| Software Support |
Integration of user - defined control algorithms (e.g., PID optimization) |
| Reverse Engineering |
Competitor analysis, drawing optimization, performance benchmarking |
Packaging & Delivery
| Attribute |
Specification |
| Packaging |
Shock - resistant wooden case with EPE foam + moisture - proof aluminum foil bag |
| Documentation |
User manual (with 3D installation drawings), wiring diagrams, factory test report, CE certificate |
| Lead Time |
Stock models: 3 working days / Custom models: 15 - 30 working days |