Basic Info.
Journal Diameter Dimensional Accuracy
IT01-IT5
Journal Relative Position Accuracy
0.001-0.005mm
Journal Surface Roughness
0.63-0.16μm
Tolerance
Precision Tolerance
Transmission Type
Planetary Gear Reducer + DC/AC Motor Combination
Ratio Range
5:1 - 200:1 (Customizable)
Max Output Torque
50n·m - 500n·m (Model - Dependent)
Mounting Methods
Flange Mount (4 - M6 Holes) / Shaft Mount (with Lo
Service Life
10,000 Hours (L10 Life at 20% Load)
Transport Package
Custom Wooden Box + Metal Support Frame
Specification
The module is 3mm, the number of teeth is 20, the
Production Capacity
1000000
Product Description
Product Classification and Core Parameters
Product Type
Material
Module Range
Precision Grade
Application Scenarios
Minimum Order Quantity
Spur Gear Shaft
45# Steel
1 - 8mm
ISO Grade 9
Low-speed transmission equipment
10 pieces
Helical Gear Shaft
20CrMnTi
1 - 6mm
ISO Grade 7
Motors, reducers
20 pieces
Worm Gear Shaft
40Cr
0.5 - 4mm
ISO Grade 8
Lifting equipment, self-locking mechanisms
15 pieces
Custom Non-standard Shaft
Specifiable
0.5 - 12mm
Machined according to drawings
Special machinery, DIY equipment
5 pieces
Product Advantages Comparison (vs Competitors)
Comparison Items
Our Products
Ordinary Manufacturers
Price
15% - 20% lower than the market price (no middlemen)
30% channel markup included
Delivery Time
7 days for standard parts, 15 days for custom parts
20 - 30 days
Processing Range
Diameter Φ5 - Φ300mm, length 50 - 2000mm
Only capable of producing conventional sizes of Φ20 - Φ100mm
Surface Treatment
Quenching/Blackening/Zinc plating (optional)
Only provide ordinary blackening
After-sales Service
7-day no-questions-asked return and exchange, lifetime maintenance guidance
No return and exchange service
Production Process and Equipment
Core Production Process
Cutting : CNC sawing machine cutting (error ±0.1mm)
Rough Turning : CJK6140 CNC lathe (shaft diameter tolerance ±0.05mm)
Gear Processing :
Spur gears: Y3150E hobbing machine (module 1 - 8mm)
Worms: SK7725 CNC worm grinding machine (lead accuracy ±0.02mm)
Heat Treatment : Box furnace quenching (hardness HRC 45 - 50)
Fine Grinding : M1432B cylindrical grinder (surface roughness Ra0.8)
Equipment List
Equipment Name
Model
Quantity
Processing Capacity
CNC Lathe
CJK6140
8 units
Maximum processing length 1500mm
Hobbing Machine
Y3150E
5 units
Gear diameter ≤500mm
Worm Grinding Machine
SK7725
3 units
Worm diameter ≤200mm
Heat Treatment Furnace
RJX - 90 - 9
2 units
Single - time processing capacity 500kg
Customization Service Parameter Table
Customization Options
Description
Additional Fees
Material Upgrade
42CrMo (+12%)/Stainless steel 304 (+35%)
Based on material price difference
Precision Upgrade
ISO Grade 6 (+20%)
Fixed price increase
Surface Treatment
Chrome plating (+$25/piece)/Nitriding (+$40/piece)
Charged according to the process
Packaging Customization
Wooden box packaging (+$15/piece)/Laser marking (+$5/piece)
Charged according to requirements
Typical Application Scenarios
Industry
Product Examples
Customer Cases
Agricultural Machinery
Tractor gearbox gear shafts
Shandong Agricultural Machinery Cooperative (purchases 500 pieces per month)
DIY Machinery
3D printer timing belt gear shafts
shop owners (repurchase weekly)
Food Machinery
Dough mixer worm shafts
Small food factories (customized corrosion - resistant models)
Woodworking Machinery
Engraving machine transmission gear shafts
Furniture factories (customized according to drawings)
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