High Precision Zero Backlash Servo Motor Gear Shaft

• Customization: Available
• Application: Aerospace Industry, Agricultural Equipment, Automotive Industry, Construction Industry, Marine Industry, Medical Industry, Robotics Industry, Industrial Machinery Area
• Certification: CE, EPA, GS, ISO9001, RoHS, Industrial Machinery Area
• Model NO.: FDC-SS00034
• Corrosion Resistance: High Corrosion Resistance
• Journal Diameter Dimensional Accuracy: IT01-IT5
• Journal Relative Position Accuracy: 0.001-0.005mm
• Journal Surface Roughness: 0.63-0.16μm
• Shaft Type: Crankshaft
• Strength: High Strength
• Surface Finish: Anodized
• Tolerance: Precision Tolerance
• Transmission Type: Planetary Gear Reducer + DC/AC Motor Combination
• Ratio Range: 5:1 - 200:1 (Customizable)
• Max Output Torque: 50n·M - 500n·M (Model - Dependent)
• Mounting Methods: Flange Mount (4 - M6 Holes) / Shaft Mount (with Lo
• Service Life: 10,000 Hours (L10 Life at 20% Load)
• Carbon Steel: High Strength, Low Cost, Suitable for General Tran
• Alloy Steel: Wear-Resistant and Fatigue-Resistant, Ideal for Hi
• Transport Package: Custom Wooden Box + Metal Support Frame
• Specification: The module is 3mm, the number of teeth is 20, the
• Trademark: Jinjiang Feida
• Origin: Quanzhou
• HS Code: 1601002090
• Production Capacity: 1000000
• Package Size: 10.00cm * 28.00cm * 28.00cm
• Package Gross Weight: 10.000kg

Product Description

 

 

Product Classification and Core Parameters: Delve into the intricate classification and essential specifications that embody our Servo Motor Direct-Mount Gear Shaft. Crafted with unmatched precision, this product features Zero Backlash with an extraordinary accuracy of ≤ 1 arcmin, establishing a new benchmark in mechanical prowess.

Product Type	Material	Module Range	Precision Grade	Application Scenarios	Minimum Order Quantity
Spur Gear Shaft	45# Steel	1 - 8mm	ISO Grade 9	Low-speed transmission equipment	10 pieces
Helical Gear Shaft	20CrMnTi	1 - 6mm	ISO Grade 7	Motors, reducers	20 pieces
Worm Gear Shaft	40Cr	0.5 - 4mm	ISO Grade 8	Lifting equipment, self-locking mechanisms	15 pieces
Custom Non-standard Shaft	Specifiable	0.5 - 12mm	Machined according to drawings	Special machinery, DIY equipment	5 pieces

Product Advantages Comparison (vs Competitors): Revel in the unparalleled excellence of our Servo Motor Direct-Mount Gear Shaft. With its revolutionary features such as Zero Backlash and an unmatched precision threshold of ≤ 1 arcmin, it significantly outshines traditional alternatives, delivering a performance that redefines dependability and precision in motion control.

Comparison Items	Our Products	Ordinary Manufacturers
Price	15% - 20% lower than the market price (no middlemen)	30% channel markup included
Delivery Time	7 days for standard parts, 15 days for custom parts	20 - 30 days
Processing Range	Diameter Φ5 - Φ300mm, length 50 - 2000mm	Only capable of producing conventional sizes of Φ20 - Φ100mm
Surface Treatment	Quenching/Blackening/Zinc plating (optional)	Only provide ordinary blackening
After-sales Service	7-day no-questions-asked return and exchange, lifetime maintenance guidance	No return and exchange service

Production Process and Equipment: Our cutting-edge manufacturing process is bolstered by state-of-the-art machinery, ensuring supreme quality and precision in every Servo Motor Direct-Mount Gear Shaft. Each stage is meticulously orchestrated to adhere to the strictest industry standards, ensuring consistency and excellence.

Core Production Process: At the core of our production lie highly advanced techniques and equipment, ensuring unrivaled precision and durability in our Servo Motor Direct-Mount Gear Shaft, setting a new standard in manufacturing excellence.

1. Cutting: Precision takes the forefront in the initial stage, where cutting accuracy is of utmost importance.: CNC sawing machine cutting (error ±0.1mm) ensures that each shaft is meticulously prepared to exacting standards, providing a pristine baseline for subsequent processing stages.
2. Rough Turning: This foundational step establishes the shape and dimension with precise accuracy.: By employing the CJK6140 CNC lathe, we ensure a shaft diameter tolerance of ±0.05mm, laying the groundwork for high-precision outcomes in the subsequent processes.
3. Gear Processing: A pivotal element of quality, our gear processing is executed with cutting-edge precision technology.:
   1. Spur gears: Sculpted on the Y3150E hobbing machine, supporting modules from 1 to 8mm, ensuring sturdy and precise gear creation tailored to our high standards.
   2. Worms: Fabricated on the SK7725 CNC worm grinding machine, achieving a lead accuracy of ±0.02mm, showcasing our relentless dedication to precision.
4. Heat Treatment: Augmenting strength and durability through sophisticated thermal processes, enhancing product longevity.: Box furnace quenching elevates hardness to HRC 45 - 50, strengthening each gear shaft against the rigors of wear and tear.
5. Fine Grinding: The concluding touch in cultivating a pristine finish, readying the shaft for peak performance.: The M1432B cylindrical grinder guarantees a surface roughness of Ra0.8, producing exquisitely smooth gear shafts that are primed for optimal performance.

Equipment List: An extensive lineup of our advanced machinery, each piece pivotal to the unmatched quality of our Servo Motor Direct-Mount Gear Shaft, ensuring superior production outcomes.

Equipment Name	Model	Quantity	Processing Capacity
CNC Lathe	CJK6140	8 units	Maximum processing length 1500mm
Hobbing Machine	Y3150E	5 units	Gear diameter ≤500mm
Worm Grinding Machine	SK7725	3 units	Worm diameter ≤200mm
Heat Treatment Furnace	RJX - 90 - 9	2 units	Single - time processing capacity 500kg

Customization Service Parameter Table: Customize your gear shaft to exact specifications with our all-encompassing customization services, ensuring a perfect alignment with your specialized application needs.

Customization Options	Description	Additional Fees
Material Upgrade	42CrMo (+12%)/Stainless steel 304 (+35%)	Based on material price difference
Precision Upgrade	ISO Grade 6 (+20%)	Fixed price increase
Surface Treatment	Chrome plating (+$25/piece)/Nitriding (+$40/piece)	Charged according to the process
Packaging Customization	Wooden box packaging (+$15/piece)/Laser marking (+$5/piece)	Charged according to requirements

Typical Application Scenarios: Discover the varied environments where our Servo Motor Direct-Mount Gear Shaft excels, offering unparalleled reliability and performance across a spectrum of challenging applications.

Industry	Product Examples	Customer Cases
Agricultural Machinery	Tractor gearbox gear shafts	Shandong Agricultural Machinery Cooperative (purchases 500 pieces per month)
DIY Machinery	3D printer timing belt gear shafts	shop owners (repurchase weekly)
Food Machinery	Dough mixer worm shafts	Small food factories (customized corrosion - resistant models)
Woodworking Machinery	Engraving machine transmission gear shafts	Furniture factories (customized according to drawings)